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page focuses on the items that are included with the Stage III for
the 225 TT. Because this kit is so extensive, it would be impossible
to highlight all of the items that are included with it. This page
highlights some of the major components of the kit. |
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Exhaust Manifold
The Stage III exhaust manifold is investment cast out of Inconel,
a high-temperature nickel alloy. The manifold was designed in CAD
and optimized using computational fluid dynamics (CFD) software.
The manifold is then machined in-house on our Fadal CNC machine.
What this means to the end user is the ultimate in performance and
reliability. |
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MAF
Housing
The mass air flow sensor (or MAF sensor) measures the amount of
incoming air and sends an analog signal to the engine computer representing
the amount of air flowing into the engine. The MAF sensor is mounted
in a cylindrical housing that is sized according to engine displacement
and maximum power output. We replace the stock MAF housing with
a cast aluminum unit to allow the proper metering of the additional
airflow and to minimize pressure losses. The cast aluminum housing
is CNC machined to exacting tolerances and powder-coated to inhibit
corrosion. |
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Flow
Straightener
The correct flow straightener was sourced to ensure laminar air
flow through the mass air flow sensor. This is important for proper
air flow metering at all flow levels. The flow straightener is sandwiched
between the MAF meter and the air horn and is held in place by a
retaining clip. |
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MAF
Silicone Hose
After the passing through the APR MAF Housing, air goes through
this custom designed silicone hose to the turbo compressor inlet
plumbing. This hose has all of the needed bungs for the N75 valve
and the factory oil recirculation valve. |
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Turbo
Compressor Inlet Plumbing
From the Silicone MAF Hose, air is sucked into the turbocharger
through this custom designed stainless steel pipe and silicone compressor
inlet hose. The compressor inlet hose has wire reinforcement to
prevent collapsing. This entire assembly is then wrapped in a heat
shield. |
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Intake
Heat Shielding
A custom heat shield is included with the kit to reduce the effect
of radiant heat from the exhaust manifold being absorbed into the
intake stream. |
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Honeywell/Garrett Turbocharger
Representing the latest in turbocharger technology,
a Garrett Ballistic series turbocharger is the only choice for a
premium turbocharger system. APR is unique in that we deal directly
with Garrett turbochargers rather than buying turbochargers through
turbocharger supply houses. Our engineering-house distributor status
with Garrett turbochargers means that we receive assistance from
the manufacturer on technical issues and work with Garrett engineers
on specifying the optimal turbocharger for each application. |
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Compressor
Outlet Hose
Once the air is pressurized by the turbocharger, it travels through
this heat protected silicone hose. This hose also has a bung to
directly connect the diverter valve to the compressor inlet plumbing. |
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Intercooler
Pressurized air then flows through the included APR Z-Flow Intercooler.
The APR Intercooler features such technologies as a top-bottom feed
core, custom mandrel bent plumbing, and innovative cast endtanks
with internal vaning. |
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APR
Fuel Injectors
The TT Stage III requires larger injectors, which are supplied
with the kit. They are capable of over 500cc at the 4bar fuel pressure
the kit runs. |
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APR
Quattro Downturn
Because of such tight clearances on the Haldex quattro drivetrain,
APR felt that it was necessary to manufacture a cast exhaust downturn
so that the kit would fit perfectly every time. The downturn has
a flex section and a short 3" section of pipe added as well. |
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APR
Boost Pressure Sensor
In order to properly tune the TT Stage III kit, APR has changed
the boost pressure sensor. This allows us to measure higher boost
pressures more accurately. It also, with the correct changes to
the engine managemnt, properly extends the range of boost pressure
that the ECU can see. |
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Supplemental
Fuel Pump
To maintain the correct fuel pressure for the outputs that this
kit is capable of, APR has added an supplemental fuel pump. This
pump mounts where the stock fuel filter is located in the car. It
also has a decibel sock to keep pump noise to a minimum. |
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Fuel
Filter Relocation Kit
With the supplemental fuel pump in the fuel filters stock location,
the fuel filter is changed and relocated to the engine bay of the
car. With the supplied bracket, it mounts neatly in front of the
stock coolant reservoir. |